Molex eHV60 High-Voltage Automotive Connectors
Molex eHV60 High-Voltage Automotive Connector is specially designed for auxiliary high-voltage functions in battery electric vehicles (BEVs) and plug-in hybrid electric vehicles (PHEVs). This connector offers a compact, shielded alternative to legacy connectors for easier integration into space-constrained systems. The eHV60 adheres to USCAR-2 and LV215 industry standards and supports scalable electrification with drop-in, validated compatibility. The shielded interface design offers robust protection against electromagnetic interference (EMI), which is crucial for maintaining system safety and signal integrity in high-voltage environments. The eHV60 automotive connector from Molex supports up to 1000V and 64A at +80°C, making it ideal for mid-power applications. The connector is also suited for auxiliary high-voltage functions, including onboard chargers, DC/DC converters, electric compressors, and e-axles in hybrid and electric vehicles.
Features
- Compact, EMI-shielded architecture
- Lighter than legacy alternatives
- Reduces size and weight for high-voltage, medium-current connections
- Low-resistance EMC shielding ensures reliable operation for use with DC/DC converters, compressors, and onboard chargers
- Reduces system complexity and costs while supporting next-generation EV subsystems
- Global compliance ready
- Fully qualified to USCAR2 and LV215 standards
- Enables use on global OEM platforms without additional validation
- Simplifies adoption across multiple programs
- Validated compatibility
- Fully compatible and interchangeable with the established Class 3 auxiliary high-voltage interface standard
- Enables manufacturers to integrate a fully validated, drop-in replacement without requiring design changes or requalification work
- Streamlines wiring harness integration
- Minimizes packaging constraints and installation time
- Optimized for direct harness alignment, integrated connector position assurance functionality, and secure HVIL options
Applications
- BEVs
- PHEVs
Specifications
- Up to 64A current
- Up to 1000VDC voltage
- Up to 10MΩ electromagnetic compatibility (EMC) shielding
- 4mm to 6mm2 wire size
- IP6K9K (mated), IP2XB (unmated), S3 seal rating
- Vibration resistance targeted to meet SG2/V3 specifications